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Coal-based Activated Carbon Production Equipment

Coal-based Activated Carbon Production Equipment

  • Capacity: 300-6000 kg/h
  • Heat source customized

Activated carbon carbonization furnace is a kind of equipment specially used to carbonize carbon-containing raw materials at high temperature to prepare activated carbon. The equipment adopts the principle of dry distillation carbonization, and heats and decomposes the raw materials under the condition of air isolation to obtain activated carbon products.

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Dingli smokeless activation furnace is a continuous activation equipment that produces high-quality activated carbon through physical activation of carbon raw materials. It is widely used for activating charcoal (such as bamboo, fruit shells, hardwood etc.) and coal-based activated carbon. The furnace uses steam as the activation medium, and in a high-temperature environment, the steam can fully contact the carbon raw materials to be activated. The activated carbon produced by this furnace has excellent performance and can be widely used in industries such as water purification.

Coal-based activated carbon is one of the main sources of activated carbon, but not all coal is suitable for its production. The quality requirements for coal are very strict, with the key being its ability to form a well-developed pore structure while ensuring the mechanical strength and usability of the final product.

The following are the main coal quality requirements for activated carbon production, listed in order of importance:

1. Core Key Indicator: Fixed Carbon Content

· Requirement: High fixed carbon content (typically > 60%, high-quality raw materials require > 70%)

2. Key Limiting Indicator: Ash Content

· Requirement: Low ash content (typically < 10%, high-quality products require < 6-8%)

3. Important Processing Indicator: Volatile Matter

· Requirement: Moderate volatile matter content (ideally between 20%-35%)

 

Coal-based Activated Carbon Production Equipment
Coal-based Activated Carbon Production Equipment
Coal-based Activated Carbon Production Equipment

APPLIED MATERIALS

Activated carbon prepared by activated carbon carbonization furnace is widely used in environmental protection, electricity, food and beverage, medicine, chemical industry, semiconductor, microelectronics and personal protection and other fields.

Coal-based Activated Carbon Production Equipment material diagram

The working principle of activated carbon carbonization furnace is based on the dry distillation carbonization process. In the carbonization process, the raw materials are heated to a high temperature under air-tight conditions, and undergo a series of complex chemical reactions, such as pyrolysis, polycondensation, etc., to eventually generate solid carbon, gas and liquid products. Among them, solid carbon is the main component of activated carbon.

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- ADVANTAGE

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1. External heating, the material is heated evenly: the activation furnace adopts external heating, the main feature is that the material is not in contact with oxygen and open flame, and the material has no ablation;

2. High degree of automation: the form of continuous feeding and continuous discharging realizes fully automated production, greatly reduces work intensity, and improves the reliability of equipment;

3. The activation reaction is controlled accurately: the activation converter can control the activation reaction of the material more accurately, so as to better control the pore size distribution of the material;

4. Low energy consumption: a large amount of volatile gas contained in the material is directly introduced into the furnace for full combustion, providing the required heat for material activation.

- PARAMETERS

Model Output (kg/h) Drum diameter (m) Roller length (m) Overall dimensions (m) Output ratio (%)
DLHH1914 80-100 1.9 14 15.2*2.2*2.6 2.2-2.5:1
DLHH2215 120-150 2.2 15 16.3*2.6*3.1 2.2-2.5:1
DLHH2515 170-200 2.5 15 16.5*3.0*3.5 2.1-2.5:1
DLHH2815 250-300 2.8 15 16.5*3.4*4.0 2.1-2.5:1
DLHH3215 320-400 3.2 15 16.6*3.8*4.4 2.1-2.5:1
DLHH3615 430-540 3.6 15 16.6*4.2*4.8 2.1-2.5:1

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